Lead Robotics WAAM Engineer

Posting date:	08 October 2025
Salary:	£60,000 to £90,000 per year
Hours:	Full time
Closing date:	07 November 2025
Location:	S60 5GP
Remote working:	On-site only
Company:	Morson Talent
Job type:	Permanent
Job reference:	247512WSW-44957

Summary

Lead Robotics Engineer
Location: UK (Hybrid / On-site as required)
Industry: Advanced Manufacturing | Robotics | Additive Manufacturing

About the Company

An innovative, UK-based engineering startup is developing bespoke robotic systems for large-scale metal additive manufacturing. Their patented process combines advanced robotics, precision sensing, and in-house software to enable the production of complex, high-performance metal components at industrial scale.

They are entering a major growth phase and now require a Lead Robotics Engineer to drive the design, integration, and optimisation of their next-generation robotic manufacturing systems.

The Role

As Lead Robotics Engineer, you will be responsible for developing, building, and commissioning robotic systems capable of 3D printing large metal parts using an advanced wire-fed process. You’ll take full ownership from system design and programming to integration with custom software and sensing systems.

The position offers a unique opportunity to shape the company’s technical roadmap and lead cutting-edge R&D initiatives, including projects involving adaptive control, scanning, and in-situ repair technologies.

Key Responsibilities

• Lead the design, build, and commissioning of robotic manufacturing cells and control systems.

  
  

• Integrate industrial robots (ABB, FANUC, or equivalent) with in-house software platforms.

  
  

• Develop bespoke robotic tooling and deposition heads for precision metal processing.

  
  

• Implement process monitoring, control, and feedback systems to ensure consistency and quality.

  
  

• Integrate 3D scanning and sensing for adaptive geometry repair and quality assurance.

  
  

• Lead collaborative R&D projects with academic and industry partners.

  
  

• Manage system testing, validation, and technical documentation.

  
  

• Contribute to the development of new IP and product concepts.

  
  

• Mentor junior engineers and define best practices across robotics and automation.

  
  Experience & Qualifications

  Essential:

  • Degree in Mechanical, Mechatronics, Robotics, or a related engineering discipline.

    
    

  • Proven experience in industrial robotics design, integration, and programming.

    
    

  • Strong practical knowledge of ABB robot programming and safety systems.

    
    

  • Experience in advanced manufacturing, welding automation, or additive processes.

    
    

  • Hands-on mechanical design and prototyping experience (SolidWorks or similar).

    
    

  • Track record of delivering complex systems in dynamic or early-stage environments.

    
    

  • Excellent problem-solving ability and communication skills.

    
    

    Desirable:

    • Experience in WAAM, DED, or other metal additive manufacturing processes.

      
      

    • Familiarity with wire-fed arc systems, sensors, and feedback control.

      
      

    • Understanding of metallurgical behaviour in additive processes.

      
      

    • Experience with 3D scanning, metrology, or vision systems.

      
      

    • Exposure to startup or research-led engineering environments.

      
      What’s on Offer

      • Opportunity to take ownership of core robotic systems and help define the company’s technology roadmap.

        
        

      • Work at the intersection of robotics, additive manufacturing, and advanced materials.

        
        

      • Competitive salary (£60,000–£90,000 depending on experience) with early-stage equity potential.

        
        

      • Collaborative, forward-thinking environment supported by industry and government partnerships.